Pharmaceutical Manufacturing
At Air Pharma, our manufacturing philosophy is built on the pillars of Precision, Purity, and Performance. Our facility is designed to meet cGMP (Current Good Manufacturing Practices) standards, featuring advanced environmental controls and automated production lines to ensure the highest therapeutic efficacy.
Pharmaceutical Manufacturing Excellence
At Air Pharma, our manufacturing philosophy is built on the pillars of Precision, Purity, and Performance. Our facility is designed to meet cGMP (Current Good Manufacturing Practices) standards, featuring advanced environmental controls and automated production lines to ensure the highest therapeutic efficacy.
1. Oral Liquid Section (Syrups & Suspensions)
Our liquid manufacturing wing is a closed-loop system designed to prevent environmental exposure and ensure microbiological purity.
- Capabilities: Production of flavored syrups, pediatric drops, and complex suspensions.
- Technology: High-shear mixers and homogenizers for uniform drug distribution.
- Filling: High-speed automated filling with integrated induction sealing.
- Specialty: Focus on palatable formulations for high patient compliance.
2. Tablet Manufacturing Section
Our highest-volume department, equipped for simple analgesics to complex multi-ingredient formulations.
- Processes: Direct compression, wet granulation, and dry granulation (slugging).
- Coating: State-of-the-art film and enteric coating units for controlled drug release.
- Packaging: Options include Alu-Alu, PVC-Alu blisters, and securitainer bottling.
- Capacity: Multi-station rotary presses ensuring precise weight uniformity.
3. Capsule Filling Section
Focused on the precision delivery of powders and granules in hard gelatin shells.
- Precision: Automated filling machines with real-time fill-weight monitoring.
- Integrity: Controlled humidity zones to prevent shell brittleness.
- Variety: Capacity for multiple sizes (00, 0, 1, 2) with flawless polishing.
- Product Range: Rapid-release and sustained-release formulations.
4. Sachet Production Section
Providing versatile, portable, and stable dosing solutions for modern healthcare needs.
- Capabilities: Packaging of dry powders, granules, and effervescent formulas.
- Technology: Multi-track VFFS machines for airtight hermetic seals.
- Protection: High-barrier foil laminates to block light, oxygen, and moisture.
- Applications: Precise single-dose measurements for antibiotics and supplements.
Why Our Manufacturing Stands Out
Zoned HVAC Systems
Separate air handling units to prevent cross-contamination.
Water Treatment
In-house Purified Water (PW) plant meeting USP/BP specifications.
Material Flow
Unidirectional flow of personnel and materials for hygiene.
Traceability
Full "seed-to-shelf" tracking with unique batch coding.
